MASTER BOND HIGH TEMPERATURE RESISTANT APPLICATION SELECTOR GUIDE

Selected Adhesives, Sealants, Coatings, Encapsulants & Potting Compounds Specially Formulated for High Temperature Applications

Partial Listing Only –— Other Grades Available

Two Component Epoxies —


Master Bond Grade

Mix Ratio
by weight


Color Code

Mixed Viscosity
RT, cps

Set-Up Time
Minutes, RT

Cure Schedule
Temp/Time, °F

Service Temp Range, °F


Applications

EP21HT

100/100

“A” clear
“B” amber

50,000-60,000

50-70

24-48 hrs @ RT
2 hrs @ 200°F

-60 to +400°F

General purpose type sealant, adhesive & encapsulant.  Convenient handling & easy processing.  Meets food grade specifications.  Superior electrical insulator.  Also available in a non-drip version called EP21HTND.

EP21AOHT

100/100

“A” gray
“B” off white

paste

60-80

24-48 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

Thermally conductive/electrically insulative.  For bonding & sealing.  Superior bond strength & dimensional stability.  Adheres well to metals, plastics, glass & ceramics.

EP21ANHT

100/100

“A” light gray
“B” light gray

paste

60-80

24-48 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

High thermally conductive version of EP21AOHT.  Thermal conductivity > 22 BTU•in/ft2•hr•°F.

EP21TCHT-1

100/60

“A” off white
“B” off white

light
paste

30-35

18-24 hrs @ RT
1-2 hrs @ 200°F

4°K to +400°F

Thermally conductive/electrically insulative.  NASA approved for low outgassing.  For bonding, sealing and encapsulating.  Low coefficient of expansion.

EP21TDCHT

100/100

“A” clear
“B” amber

100,000-120,000

60-90

48 hrs @ RT
2-3 hrs @ 200°F

-100 to +350°F

Toughened system.  Combines convenient handling with superior mechanical &  thermal shock resistance.  Also has excellent thermal cycling properties.  Well suited for bonding & sealing dissimilar substrates.

EP30HT

100/25

“A” clear
“B” clear

35,000-45,000

25-35

24 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

Transparent system.  Widely used in optical and electro-optic applications.  For bonding, sealing, coating and potting.  Superb physical strength, chemical resistance and electrical insulation properties.

EP30AOHT

100/10

“A” off white
“B” clear

70,000-80,000

30-35

24-36 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

Thermally conductive, electrically insulative version of EP30HT.  Good flowability.  Widely used for potting and encapsulation.  Superior dimensional stability.

EP30ANHT

100/10

“A” light gray
“B” clear

70,000-80,000

30-35

24-36 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

High thermally conductive version of EP30AOHT.  Thermal conductivity >22 BTU•in/ft2•hr•°F.  Possesses   low coefficient of expansion.

EP30-3

100/33

“A” clear
“B” clear

5,000-6,000

12-18 hrs

30-45 min @ 160°F
plus 2-3 hrs @ 300°F

-60 to +435°F

Transparent, low viscosity system for bonding, sealing and encapsulation. High light transmission properties.  Superb chemical resistance. Widely used in optical and electro-optic applications.  Requires heat cure.

EP33

100/70

“A” gray
“B” amber

50,000-60,000

50-60

24-48 hrs @ RT
1-2 hrs @ 200°F

-60 to +450°F

Superb adhesive/sealant.  Can resist high radiation levels.  Good physical strength properties and superior dimensional stability.  Readily machinable.

EP34

100/70

“A” black
“B” amber

70,000-80,000

50-60

24-48 hrs @ RT
1-2 hrs @ 200°F

-60 to +450°F

Mineral filled version of EP33.  Superior electrical insulation properties.  Exceptionally high tensile strength.

EP34CA


100/50

“A” black
“B” brown

5,000-6,000

12-24 hrs

1 hr @ 150°F plus
2-3 hrs @ 300°F

-60 to +500°F

Low viscosity structural adhesive.  Also used for encapsulation, filament winding and sealing.  Widely used in high temperature electronic and geophysical applications.  Requires heat cure.

EP35

100/70

“A” gray
“B” amber

70,000-80,000

50-60

24-48 hrs @ RT
1-2 hrs @ 200°F

-60 to +450°F

Specially filled version of EP33.  Enhanced dimensional stability.  High compressive strength.

EP39MHT

100/100

“A” clear
“B” amber

2,000-3,000

90-100

24-48 hrs @ RT
1-2 hrs @ 200°F

-80 to +450°F

Toughened, very low viscosity adhesive, sealant and encapsulant.  Outstanding thermal cycling properties as well as thermal and mechanical shock resistance.  Superior chemical resistance profile. 

EP42HT

100/40

“A” clear
“B” amber

8,000-10,000

35-45

24-36 hrs @ RT
2-3 hrs @ 150°F

-60 to +435°F

Widely used for medical device & repair applications.  USP Class VI approved.  For bonding, sealing, coating & potting.  Resists repeated chemical, ETO, radiation & steam sterilization.  Also available in black (Class VI).

EP45HT

100/30

“A” clear
“B” brown

40,000-50,000

12-24 hrs

1 hr @ 150°F plus
2-3 hrs @ 300°F

-80 to +500°F

High performance adhesive, sealant and  encapsulant.  Marvelous temperature and chemical resistance. Available in a non-drip version called EP45HTND-2.  Meets MMM-A-132 type III.  Requires heat cure.

EP51HT

100/100

“A” clear
“B” tan

60,000-70,000

5 min

4-6 hrs @ RT

-60 to +350°F

Easy to use, higher heat resistant version of EP51
“5 minute” type epoxy.  Easily processable.

EP65HT-1

100/10

“A” clear
“B” dark purple

60,000-70,000

3-5

20-30 min @ RT

-60 to +400°F

Ultra-fast curing, heat resistance epoxy.  Features high bond strength to a wide variety of substrates.  NASA low outgassing approved.  Available in a convenient manual dispensing gun system.

EP76MHT

100/100

“A” gray
“B” gray

paste

45-60

24-48 hrs @ RT
2 hrs @ 200°F

-60 to +400°F

Easy to use, electrically conductive adhesive/sealant.  Nickel filled.  Volume resistance 5-10 ohm-cm.

EP112

100/80

“A” clear
“B” clear

300-400

>24 hrs

2-3 hrs @ 200°F plus 6-10 hrs @ 300°F

-60 to 500°F

Extraordinary electrical insulation properties.  Clear, very low viscosity sealant, encapsulant & impregnant.  Superb non-yellowing properties.  Requires heat cure.

EP121CL

100/80

“A” clear
“B” clear

2,000-3,000

>24 hrs

2-3 hrs @ 200°F
plus 6-8 hrs @ 300°F

-60 to 500°F

Low viscosity potting, sealing and impregnation system.  Very low dielectric constant and dissipation factor. Excellent optical clarity.  Requires heat cure.

EP121AO

100/80

“A” white
“B” white

35,000-45,000

12-24 hrs

3 hrs @ 200°F plus 8-10 hrs @ 300°F

-60 to 500°F

Thermally conductive, electrically isolating version of EP121CL.  Low viscosity and good flowability.  For potting, casting & encapsulation.   Requires heat cure.

EP125

100/50

“A” gray
“B” yellow powder

paste

not applicable

1 hr @ 180°F plus
1 hr @ 300°F plus
2 hrs @ 400°F

-60 to 600°F

Super-high temperature resistant system.  Capable of resisting 600°F service temperatures.  Unsurpassed chemical resistance.  Requires heat cure.

Supreme 11HT

100/100

“A” gray
“B” tan

125,000-135,000

20-30

18-24 hrs @ RT
30-45 min @ 200°F

-100 to +400°F

Easily processable, toughened adhesive/sealant.  Excellent thermal cycling properties.  Superior thermal shock & mechanical impact resistance.  Bonds well to a wide variety of substrates, particularly metals.

Supreme 11AOHT


100/100

“A” gray
“B” white

paste

25-50

24-36 hrs @ RT

1 hr @ 200°F

-100 to +400°F

Thermally conductive version of Supreme 11HT.
Convenient 1 to 1 mix ratio.  Good electrical insulation properties.  Superior resistance to thermal cycling with substrates that have differing coefficients of expansion.

Supreme 11ANHT


100/100

“A” gray
“B” white

paste

25-50

24-36 hrs @ RT

1 hr @ 200°F

-100 to +400°F

High thermally conductive version of Supreme 11AOHT (thermal conductivity exceeds 22 BTU•in/ft2•hr•°F).
Convenient 1 to 1 mix ratio.  Good electrical insulation properties.  Bonds well to dissimilar substrates. 

Supreme 45HT

100/30

“A” tan
“B” brown

65,000-75,000

12-24 hrs

1 hr @ 150°F plus
2-3 hrs @ 300°F

-80 to +450°F

Toughened version of EP45HT.  Bonds well to dissimilar substrates.  Excellent thermal cycling properties and mechanical shock resistance.   Also available in a paste version, Supreme 45HTND-2.  Requires heat cure.

Supreme 45HTQ


100/30

“A” tan
“B” brown

100,000-120,000

12-24 hrs

1 hr @ 150°F plus 3-4 hrs @ 300°F

-80 to +450°F

Structural adhesive and potting system.  Mineral filled version of Supreme 45HT.  Enhanced dimensional stability.  Requires heat cure.

SteelMaster 43HT


100/20

“A” dark gray
“B” tan

thixotropic
paste

20-30

24 hrs @ RT
1-2 hrs @ 200°F

-60 to +400°F

Stainless steel filled system.  Excels at repairing and rebuilding metallic parts.  Also outstanding for bonding carbide to steel.  Superb machinability.  Ultra-high compressive strength.

 

One Component Epoxies —

 


Master Bond Grade

Viscosity
RT, cps


Color Code

Storage Stability, RT

Cure Schedule
Temp/Time, °F

Service Temp Range, °F


Applications

EP3HT

>250,000

yellow to
brown

6 months

20-30 min @ 250°F
 5-10 min @ 300°F

-60 to 400°F

Fast curing general purpose type adhesive/sealant.  Outstanding mechanical and electrical properties.  Good durability.  Ideal for varied manufacturing applications. 

 

EP3HTFL

>150,000

yellow to
 amber

3 months@75°F
6 months@40°F

20-30 min @ 250°F
5-10 min @ 300°F

-100 to 350°F

Flexibilized version of EP3HT.  For bonding, sealing,  potting & encapsulating.  Superior thermal & mechanical shock resistance. Withstands severe thermal cycling.  Good electrical properties.

EP3RR-1


120,000-150,000

light yellow

3 months@75°F  6 months@40°F

20-30 min @ 220-230°F
5-10 min @ 300°F

-60 to 400°F

For potting & underfill applications.  Excellent toughness along with good thermal conductivity and heat resistance.  Unique feature of being castable over 1 inch thick.

EP11HT

150,000-160,000

tan

6 months

90-120 min @ 250°F
60-90 min @ 300°F

-60 to 400°F

High temperature resistant structural adhesive.  Good thermal and dimensional stability.  High tensile shear strength.

EP13

paste

gray

6 months

60-90 min @ 300-350°F

-60 to 450°F

High performance structural adhesive. Exceptional physical properties especially compressive strength.  Good dimensional stability.  Readily machinable.  No-drip application feature.

EP19HT

600

amber
clear

4 months

60 min @ 250°F
45 min @ 300°F

-60 to 400°F

Low viscosity impregnant, coating and laminating epoxy with good mechanical and electrical insulation properties.  Frequently used to impregnate graphite and for transformer steel laminations.

EP36

semi-solid

tan

6 months

melts at 180°F, cures at 250-300°F for 90-120 minutes, uncured
material reusable

-100 to 500°F

B stage epoxy system.  Primarily for potting.  Offers a unique combination of superb heat resistance with high flexibility and elongation.  Excellent flowability.  Good dielectrics.  Exceptional thermal cycling properties.  Passes Class H insulation specs.

EP36AO

semi-solid

light tan

6 months

melts at 180°F, cures at 250-300°F for 90-120 minutes, uncured
material reusable

-100 to 500°F

Thermally conductive version of EP36.  Semi-flexible system.  Primarily for potting & encapsulation.  Superior thermal cycling properties.  Good mechanical & thermal shock resistance.   Suitable for moderate size castings.  Passes Class H insulation tests. 

EP101HTX-3

1,000-1,500

clear with fluorescent
dye

6 weeks

2-6 hrs @ 250°F followed by
6-10 hrs @ 300°F

-60 to 500°F

High heat resistant impregnant, coating and encapsulant.  Exceptionally low viscosity.  Combines excellent electrical properties with good physical strength characteristics.

Supreme 3HT

120,000-135,000

yellow to
brown

6 months

20-30 min @ 250°F
 5-10 min @ 300°F

-100 to 350°F

Flexibilized version of  EP3HT.  Fast curing.  Superior mechanical and thermal shock resistance.  Well suited for bonding dissimilar substrates.  Can withstand rigorous thermal cycling.

Supreme 3AOHT

paste

off-white to
light yellow

6 months

20-30 min @ 250°F
5-10 min @ 300°F

-100 to 350°F

Fast curing, thermally conductive, electrically insulative version of Supreme 3HT.  Good thermal cycling properties.  Bonds well to a wide variety of substrates.

Supreme 10HT

>250,000

gray

6 months

60 min @ 250°F
45 min @ 300°F

4°K to 400°F

Versatile, high performance adhesive/sealant.  Superior physical strength properties, especially shear & peel strengths. Cryogenically serviceable.  Passes NASA low outgassing for vacuum compatibility.  Superb thermal cycling & shock characteristics.

Supreme 10AOHT

paste

light gray

6 months

60 min @ 250°F
45 min @ 300°F

-100 to 400°F

Thermally conductive, electrically insulating version of Supreme 10HT.  Good heat transfer properties (>10 BTU•in/ft2•hr•°F).  Superior toughness and durability.  Very well suited for bonding  dissimilar substrates including metals, plastics and ceramics.

Supreme 10ANHT

paste

light gray

6 months

60 min @ 250°F
45 min @ 300°F

-100 to 400°F

High thermally conductive version of Supreme 10AOHT (>22 BTU•in/ft2•hr•°F).  Outstanding for attaching heat sinks.  Well suited for bonding substrates with different coefficients of expansion.

Supreme 10HTN

paste

nickel gray

3 months

60 min @ 250°F
45 min @ 300°F

-100 to 400°F

Nickel filled version of Supreme 10HT for bonding, sealing and shielding.  Volume resistance of 5-10 ohm-cm.  Superior bonding and physical strength properties.  Exceptional thermal cycling characteristics and impact resistance.

Supreme 10HTS


paste

silver

3 months

60 min @ 250°F
45 min @ 300°F

4°K to 400°F

Very low volume resistivity (<0.001 ohm-cm), silver filled version of Supreme 10HT.  Widely used in electronics such as die attach and other circuit board applications.  Serviceable at cryogenic temperatures.  NASA low outgassing approved.

Master Bond Inc.

Adhesives, Sealants & Coatings • 154 Hobart Street • Hackensack, N.J.  07601  • Tel: 201-343-8983 • Fax: 201-343-2132

Notice:  Master Bond believes the information on the data sheets is reliable and accurate as is technical advice provided by the company.  Master Bond makes no warranties (expressed or implied) regarding the accuracy of the information and assumes no liability regarding the handling and usage of this product.                                                                                                                                                     D019