Low Viscosity, Electrically Conductive Epoxy Meets ISO 10993-5 Cytotoxicity Standards

Master Bond EP4G-80Med is a one part epoxy designed for use in the assembly of medical devices. This system is formulated with a non-metallic, graphite filler, which leads to good thermal and electrical conductivity. It possesses a thermal conductivity of 1.44-1.73 W/(m•K) and a volume resistivity of 50-100 ohm-cm. Furthermore, it complies with the ISO 10993-5 guidelines and is considered to be non-cytotoxic.

EP4G-80Med bonds well to a variety of substrates including metals, glass, ceramics, rubbers and many plastics. It is very effective as an EMI/RFI shielding compound and can also be used for static dissipation purposes. This system does not need high heat to cure; it cures readily in 60-90 minutes at 80°C. Post curing for 1-2 hours at 80°C is commonly recommended as it will optimize the overall properties of the epoxy. Its curing profile makes it suitable for many applications involving heat sensitive substrates. “The product’s unique feature is that despite incorporating a graphite based filler material it actually exhibits an excellent flow profile, especially for an electrically conductive system, with a viscosity of 4,000-10,000 cps. It also provides a low coefficient of thermal expansion of around 15-20 ppm/C at room temperature”, says Rohit Ramnath, Senior Product Engineer.

EP4G-80Med is a dimensionally stable epoxy that offers a tensile strength of 2,000-3,000 psi, a tensile modulus exceeding 750,000 psi and a Shore D hardness of 75-85 at 75°F. This system has a high glass transition temperature of 130-140°C and is serviceable over the temperature range of -50°C to +175°C. It can withstand exposure to water, antimicrobial agents and many chemical sterilants. EP4G-80Med has a relatively long working life of 8-12 hours and must be refrigerated or frozen for storage. This black in color product is packaged in 10cc and 30 cc syringes, which are shipped in dry ice. After thawing it is easy to apply. EP4G-80Med does not contain any solvents and is RoHS compliant.

Adhesives for Advanced Driver Assistance Systems (ADAS)

Adhesive, sealant and coating compounds for Advanced Driver Assistance SystemsThese electronic systems are crucial in improving driver safety. They also aid in backing up and parking.

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Adhesive Solutions for Electronic Manufacturing Services Market

Epoxy compounds for the electronic manufacturing services marketLeading electronic manufacturing services (EMS) companies depend on Master Bond custom adhesive systems for the assembly of electronic products for original equipment manufacturers (OEMs).

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Industrial Digital Scales

Adhesives, Sealants and Coatings for Industrial Digital ScalesMaster Bond is a leading supplier of advanced adhesive systems for manufactures of industrial digital scales.

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Silver Filled, Low Outgassing Epoxy for EMI/RFI Shielding

Master Bond EP4S-80 is a one component silver filled epoxy which meets NASA low outgassing requirements. It has an unlimited working life at room temperature and a moderate heat cure requirement of 80°C. With a viscosity of 10,000-15,000 cps, EP4S-80 has a smooth flow and is easily brushable, making it ideal for EMI/RFI shielding and static dissipation. This formulation can also be used in a variety of applications where electrical conductivity is required: bonding, sealing, coating, as well as gap filling and encapsulating.

EP4S-80 features excellent mechanical properties with a tensile modulus of 500,000-600,000 psi and a compressive strength of 22,000-24,000 psi at 25°C. This electrically conductive system offers a volume resistivity of 0.02-0.06 ohm-cm and a thermal conductivity of 1.30-1.44 W/(m•K). Upon curing, EP4S-80 offers low shrinkage, excellent dimensional stability and a glass transition temperature of 130-135°C. Serviceable over the temperature range of -60°C to +150°C [-75°F to +300°F], this compound adheres well to a variety of substrates such as metals, composites, glass, ceramics, semiconductor materials and many plastics. It is packaged in ounce and pound jars.

Pressure Sensors

Epoxy compounds for pressure sensorsInnovative assembly, packaging, interconnection technologies employing Master Bond epoxy and silicone compounds have contributed to increased usage of pressure sensors in advanced applications.

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One Component, Graphite Filled Epoxy Features Electrical and Thermal Conductivity

Master Bond EP5G-80 is a one component, NASA low outgassing rated epoxy, with a moderate temperature cure requirement of 80°C for 4 hours. This graphite filled compound is not premixed and frozen and has an unlimited working life at room temperature. It offers electrical conductivity with a volume resistivity of 5-15 ohm-cm and a thermal conductivity of 2.88-3.46 W/(m•K) at room temperature.

“EP5G-80 is a specialty non-metallic system designed for heat sensitive electronic applications where high levels of conductivity are desired. Its key feature is that it does not need elevated heat to fully cure,” says Rohit Ramnath, Senior Product Engineer. “Unlike other graphite filled adhesives, EP5G-80 is a smooth thixotropic paste and can be easily dispensed manually or using automated systems.”

For a conductive system, EP5G-80 provides an especially high Tg of around 130°-140°C, and a tensile modulus that exceeds 1,000,000 psi at room temperature. It is serviceable over the temperature range of -50°C to +175°C and has a low coefficient of thermal expansion. Suitable for bonding, sealing and coating, EP5G-80 adheres well to a variety of substrates such as metals, composites, ceramics and many plastics. This formulation features a good lubricity and can be employed for static dissipation and EMI/RFI shielding applications. It is black in color and RoHS compliant. Packaging is available in syringes, jar and pint containers.

Highly Thermally Conductive, NASA Low Outgassing Silver Filled Epoxy

Master Bond EP3HTS-TC is a one part, NASA low outgassing rated epoxy, with an outstanding thermal conductivity of 16-17 W/(m·K). It cures rapidly at temperatures of around 250-300°F [~ 125-150°C], and has an unlimited working life at room temperature. The material features a thixotropic paste consistency and is not pre-mixed and frozen. It is well suited for automatic dispensing equipment or manual syringes and can be applied without any tailing. Primarily, it is formulated for use as a die attach and special purpose bonding material.

“EP3HTS-TC utilizes a non-sintering silver technology to provide ultra high heat transfer capability.” says Rohit Ramnath, Senior Product Engineer. “It is designed without compromise to dispensability or adhesion strength, while maximizing performance properties.” EP3HTS-TC is highly electrically conductive, with a volume resistivity of less than 1x10-3 ohm-cm.

The system exhibits good dimensional stability, resists thermal cycling, and has a low coefficient of thermal expansion of 20-23 x 10-6 in/in/°C. Die shear strength is 9-12 kg-f at 75°F for a 2 x 2 mm [80 x 80 mil] area. It has a glass transition temperature of 58°C and is serviceable over the temperature range of -80°F to +400°F. This compound adheres well to a variety of substrates such as metals, composites, glass, ceramics, semiconductor materials and many plastics. Packaging is available in syringes, 20, 50 and 100 gram jars, as well as single and multiple pound containers.

Industrial Air Compressors

Adhesives, Sealants and Coatings for Industrial Air CompressorsKey components/parts for industrial air compressors are constructed with Master Bond adhesives, sealants and coatings.

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Vehicle Communication Systems

Epoxy compounds are used for vehicle communication systemsMaster Bond is participating in the development of wireless inter-vehicle communication systems in order to ease road congestion/delays, optimize routes, improve fuel efficiency and to eradicate costs of collision r

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