New Cost Effective, High Conductivity Epoxy

Master Bond Polymer System EP79 is a novel, cost effective, silver-coated-nickel filled epoxy featuring exceptionally low electrical resistance. Volume resistivity is less than 0.04 ohm-cm at room temperature. EP79 has a convenient 1:1 mix ratio and cures readily at room temperature or more rapidly at elevated temperatures. When cured, it forms strong, tough bonds with high shear and peel strengths. These high strength bonds are resistant to severe thermal cycling as well as mechanical shock and vibration. With a service temperature range of 4K to 275°F, the EP79 has been successfully used in many cryogenic applications. It is an excellent alternative to silver filled epoxy and is now available premixed and frozen syringes in addition to syringes, jars, and cans of various sizes.

 

Ultra-Fast Curing, Thermally Stable Epoxy Meets NASA Low Outgassing Specifications

Master Bond EP65HT-1 combines high temperature resistance and fast room temperature curing in a NASA low outgassing approved epoxy. It also offers superior electrical insulation capabilities and strong chemical resistance.

With an extremely high glass transition temperature exceeding 125ºC, EP65HT-1 features fast cure times, even when mixed in small masses. For example, a 10-20 gram mass will cure in 3-5 minutes at room temperature. It is serviceable over the wide temperature range of -60ºF to +400ºF, has a tensile shear strength approaching 3,000 psi, and a Shore D hardness greater than 75.

EP65HT-1 bonds well to a wide range of substrates including metals, glass, ceramics, rubbers, and many plastics, and is widely used in the electrical, electronic, computer, medical, optical, transportation, aerospace, and OEM industries. The adhesive is dark brown in color and is available in a convenient dispensing gun that mixes the parts with a 10 to 1 ratio. It is also available for use in half pint, pint, quart, gallon, and 5 gallon container kits.

Epoxy For High Temperature Service Up To 600°F

Developed after years of research, Master Bond EP46HT-1 extends the limits of epoxy adhesive/sealant formulations. It has a continuous service operating temperature range of -100°F to +600°F and can withstand intermittent exposures up to +600°F. EP46HT-1 has a glass transition temperature of over 240°C. In addition to high temperatures, it is also designed to withstand severe and repeated thermal cycling.

Master Bond EP46HT-1 is easy to apply and cures rapidly at elevated temperatures. It is 100% reactive and does not contain any solvents or diluents. It offers exceptional physical strength, outstanding dimensional stability, and superior chemical resistance. EP46HT-1 has excellent adhesion to metals, glass, vulcanized rubbers, and most plastics. The hardened system is an electrical insulator. Applications range from downhole oil drilling to turbo compressors and satellite modules.

New, Versatile Food Grade Epoxy Resists High Temperatures & Harsh Conditions Tested and Certified to Meet FDA CFR 175.300

Master Bond is pleased to announce the release of EP42HT-2FG, a new food grade epoxy system. EP42HT-2FG has been independently tested and certified by a leading national laboratory to meet the stringent requirements of FDA CFR 175.300. It also was toxicologically evaluated to meet the NSF/ANSI 51.4.1 (2009) standard for food equipment materials.

Food grade certified epoxy EP42HT-2FG may be used across a wide variety of applications in the food industry, such as bonding and sealing metals, plastics, rubbers and other substrates, commonly found on food service equipment. Featuring high resistance to chemicals and many solvents, along with boiling water, fats and oils, it may be readily used as a coating for storage tanks, bins, hoppers, and other containment vessels. Capable of withstanding extreme conditions over the wide service temperature range of -60°F to +450°F (FDA certification done at the temperatures specified in the test protocol), EP42HT-2FG resists steam, radiation and frozen storage conditions.

With a volume resistivity of over 1014 ohm-cm, EP42HT-2FG also serves as a potting and encapsulation compound for electronic components and devices. It has a low viscosity of 55,000-110,000 cps for Part A and 75-130 cps for Part B at room temperature. This adhesive has a tensile strength greater than 12,000 psi and a tensile lap shear strength exceeding 2,000 psi at 75°F.

This two part epoxy offers easy handling with an open time of 45-75 minutes for a 100 gram mass at 75°F. EP42HT-2FG has convenient color coding (Part A is clear and Part B is amber) for its 100:30 mix ratio by weight. The recommended cure is 3-4 hours at 150-200°F. Alternatively, it can be cured at room temperature overnight followed by a 2-3 hour cure at 150-200°F.

EP42HT-2FG is available for use in half-pint, pint, quart, gallon and five gallon containers. It has a shelf life of one year when stored at room temperature in its original unopened containers.

Frequently Asked Questions

Which food grade specifications does EP42HT-2FG meet?

EP42HT-2FG complies with the FDA 175.105 and 175.300 standards. Master Bond has independently tested this epoxy with a leading laboratory to ensure that it meets the stringent FDA CFR 175.300 food grade testing requirements, as well as NSF/ANSI 51 (2009) Standard for Food Equipment Materials as defined in section 4.1. Master Bond can provide the toxicological review and test report upon request.

Is EP42HT-2FG rated for direct contact with food?

Although EP42HT-2FG is not rated or qualified for applications involving direct food contact, it is suitable for sustained use in indirect food contact type applications.

Can EP42HT-2FG be used to repair items and equipment in a home kitchen?

No. EP42HT-2FG is only intended for industrial bonding, sealing, coating and potting applications and is not suitable for home use. This epoxy requires heat curing (~150-200 F) for at least 3-5 hours, and we highly recommend the use of industrial ovens for the curing process.

Is EP42HT-2FG rated for contact with potable water?

No. EP42HT-2FG is not rated or qualified for use in potable water applications.

What types of chemicals can EP42HT-2FG resist?

EP42HT-2FG offers superior resistance to many solvents, bases/alkalis, boiling water/steam, fats and oils.

Although EP42HT-2FG has passed FDA and NSF/ANSI standards, how important is it for the end user to perform further testing on the final device?

It is the end user’s responsibility to consult with the appropriate agencies as well as their own legal and technical experts, in order to qualify the EP42HT-2FG in the context of their application, and obtain the necessary approvals for the final device.

Master Bond Introduces Flexible Epoxy Resin Compound EP40 with Unexcelled Shear/Peel Strength for High Performance Bonding, Sealing and Casting to Engineering Plastics Particularly Polycarbonates and Acrylics As Well As To Metals

Master Bond has successfully developed a new, highly flexible two component epoxy resin compound called EP40 which features outstanding shear and peel strength and is especially designed for bonding, sealing and casting engineering plastics and metals. This compound has been formulated to cure readily at ambient or more quickly at elevated temperatures with a convenient non-critical one (1) to one (1) mix ratio by weight or volume. Master Bond Polymer System EP40 provides an excellent solution for applications requiring the inherently attractive strength properties of epoxy resins together with enhanced flexibility and peel strength characteristics. Additional desirable performance characteristics of this unique epoxy compound include superior resistance to thermal cycling and mechanical vibration and shock. Electrical insulation properties are excellent, even after prolonged exposure to hostile environmental conditions.

Master Bond Polymer System EP40's low viscosity facilitates bonding, sealing, casting and other processing operations. Its versatile cure schedules further simplify the application of this unique polymer compound. The excellent adhesion of EP40 to a wide variety of substrates ranging from engineering plastics, such as polycarbonates, acrylics and ABS to steel, aluminum and other metals is particularly noteworthy. Shear and peel strength for bonding polycarbonates are in the order of 1000 psi and 20 pli respectively, while steel and aluminum bonds yielded shear strength values as high as 1800 and 1500 psi. EP40 has an impressively wide service temperature range of -100°F to +230°F. EP40 is the preferred choice for many electronic potting and encapsulation applications, and two component adhesives and sealant, coating and composite uses wherever substrates with different thermal expansion properties must be combined to form electronic and/or mechanical assemblies.

Optically Clear, Highly Flexible Epoxy Cures at Room Temperature and Withstands Cryogenic Conditions

For demanding applications where highly flexible, impact resistant bonds are required, Master Bond developed Polymer System EP37-3FLF. This optically clear, two component epoxy has exceptional resistance to cryogenic temperatures and severe thermal cycling. Its low exotherm also makes it a superb potting, encapsulating and casting system, especially where wider cross section thicknesses are specified. Its unique combination of properties allows it to cure without stressing delicate electronic components.

Serviceable over the wide range of 4K to 250°F, EP37-3FLF cures at room temperature in 2 to 3 days or faster at elevated temperatures. This epoxy offers a convenient, non-critical 1 to 1 mix ratio by weight or volume, and a low mixed viscosity of 1,400 to 1,500 cps. Additionally, users can work with a 100 gram mass of the adhesive at room temperature for up to 90 minutes.

EP37-3FLF has a bond shear strength exceeding 2,000 psi and a T-peel strength of 25 pli. This flexible epoxy has an elongation of 180% and superior electrical insulation properties with a volume resistivity of 1x1014 ohm-cm. It bonds well to a variety of substrates including metals, glass, ceramics, rubbers and many plastics and is widely used in the optical, electrical, electronic, computer and OEM industries.

EP37-3FLF is sold in pint, quart, gallon and 5 gallon container kits and has a 6 month shelf life if unopened and stored at room temperature.

New Chemically Resistant Electrically Insulative Structural Adhesive with Exceptional Strength Properties

For superb adherence to a wide variety of substrates including many metals, plastics, rubbers, ceramics and glass, Polymer System EP31 was developed by Master Bond Inc. This two part system features extraordinary adhesion with a lap shear strength exceeding 4,600 psi, a peel strength surpassing 40 pli, a tensile modulus of more than 410,000 psi and a flexural strength of over 13,000 psi.

With an excellent resistance to many chemicals including water, oil and fuels, it is also an outstanding electrical insulator. EP31 has a versatile cure schedule and can cure at room temperature or more quickly at elevated temperatures.

Other notable characteristics include a Shore D Hardness of greater than 75 and low shrinkage upon cure. It is easily processed with a convenient 3 to 1 mix ratio by weight and has a service temperature range of -60ºF to 250ºF.

Available in both black and optically clear, EP31 is sold in half pints, pints, quarts, 1 gallon and 5 gallon containers. It is also available in a convenient non-drip version called EP31ND.

Low Viscosity Epoxy Features Excellent Adhesion to Glass, Polycarbonates & Acrylics

Master Bond Inc has introduced EP30P, a new two component, transparent, low viscosity epoxy system for high performance bonding, sealing, coating, encapsulation and casting. This system has a 4 to 1 mix ratio by weight and is formulated to cure at room temperatures. Cures can be accelerated by the use of heat. EP30P bonds well to a wide variety of substrates including metals, glass, ceramics and many plastics. It has a service operating temperature range of -60°F to +250°F.

Master Bond EP30P is a 100% reactive system and contains no solvents or diluents. It has exceptionally low linear shrinkage upon cure and offers outstanding electrical insulation properties. It forms bonds that are rigid and have high strength. Tensile strength is >9500 psi. EP30P also exhibits superior resistance to water, acids, bases and salts.

Master Bond EP30P is easy to apply. It has a mixed viscosity of 1,200-1,400 cps. It is available in pint, quart, gallon and 5 gallon container kits. It can also be applied with a convenient gun applicator. Shelf life at 75°F is 6 months in original unopened containers.

Low Exotherm Potting Compound Specially Designed for Heat Sensitive Components

Master Bond EP30M3LV is a specially engineered, low exothermic epoxy system formulated to help avoid excess heat buildup and damage to thermally sensitive components during potting operations. It also contains a special additive to remove air bubbles. This compound cures at room temperatures or more rapidly at elevated temperatures. It can be cured in various cross section thicknesses.

EP30M3LV has superb electrical insulation properties. It has a volume resistivity of 2x1015 ohm cm at 25°C. It has a convenient 2 to 1 mix ratio by weight and an advantageously low mixed viscosity of 2,000-3,000 cps. Adhesion to similar and dissimilar substrates is excellent. Cured castings can resist exposure to various chemicals and thermal cycling. It has a service operating temperature range of -60°F to +250°F. EP30M3LV also has superior dimensional stability. It has a flexural strength of 14,000 psi and a tensile strength of >8,000 psi.

Master Bond EP30M3LV is environmentally friendly, 100% reactive, and contains no solvents or diluents. It is available for use in half-pint, pint, quart, gallon and 5 gallon pail kits.

Low Thermal Expansion Epoxy Passes NASA Low Outgassing Tests

Formulated with a special blend of polymeric and inorganic materials, Master Bond EP30LTE-LO features unparalleled dimensional stability and sets new standards of performance for bonding, sealing, casting and coating applications in the aerospace, electrical, electronic, chemical, optical, and computer industries. This two component epoxy combines outstanding performance with a very low thermal expansion coefficient, a significant breakthrough from the high thermal expansion that is typical of most epoxy compounds.

Serviceable over the wide temperature range of 4K to +250°F [4K to +121°C], EP30LTE-LO cures at room temperature within 48-72 hours. Faster cures are possible at elevated temperatures. This 100% reactive epoxy features an exceptionally low coefficient of thermal expansion of 15-18 x 10-6 in/in/°C and a low shrinkage rate of less than 0.0002 in/in. It bonds well to metals, glass, ceramics, wood, vulcanized rubbers and most plastics, and produces bonds with a tensile strength of 6,000-7,000 psi.

This electrically insulative system resists thermal cycling and chemicals including water, fuels, and many acids, bases, salts and organic solvents. It has a long working life of 45-75 minutes for a 100 gram mass.

EP30LTE-LO has a 10 to 1 mix ratio by weight and can be easily applied with a spatula, knife, trowel, brush or paint roller. It can also be readily cast as thick as 1 inch without undue exotherm developing. EP30LTE-LO is available in 1/2 pint, pint, quart, gallon and 5 gallon container kits.

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