Predictive Maintenance

Epoxy compounds for predictive maintenance sensorsDurable, dependable, accurate, and reliable sensors are deployed on equipment/machinery to monitor, diagnose, and detect defects before problems occur.

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Electrically Isolating Epoxy Features Ultra High Heat Transfer Capability

Master Bond EP5TC-80 is a one part, NASA low outgassing rated epoxy that achieves a thermal conductivity of 3.3-3.7 W/(m·K), while also retaining its electrical non-conductivity. It requires a cure at only 80°C for 1.5 to 2 hours. To optimize performance properties a post cure of 1-2 hours at 80°C is recommended. Featuring a thixotropic paste consistency, this compound adheres well to a variety of substrates such as metals, composites, glass, ceramics, and many plastics. It is formulated for bonding, sealing and small encapsulating applications.

EP5TC-80 is electrically insulating, with a volume resistivity greater than 1014 ohm-cm. It features a low thermal resistance of 6-10 x 10-6 K·m2/W and can be applied in very thin sections due to its ultra-fine particle filler. This high strength system has a tensile modulus exceeding 1.5 million psi, and a compressive strength ranging between 25,000 and 27,000 psi.

EP5TC-80 exhibits good dimensional stability with a low shrinkage upon cure, a Shore D hardness of 90-100, and an elongation of 0.5 to 1.5%. It is serviceable over the temperature range of -50°C to +150°C and has a glass transition temperature of 110-115°C. Packaging is available in 3 cc, 5 cc, 10 cc and 30 cc syringes and ships in dry ice.

Mass Finishing Equipment

Adhesives, sealants and coatings for the assembly of mass finishing equipmentMaster Bond high performance adhesives, sealants, and coating formulations are capable of being employed in the assembly of multiple types of mass finishing equipment for batch and continuous proc

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Particle Accelerators

Specialty epoxy formulations for particle acceleratorsApplication specific Master Bond adhesives, sealants, coatings, and potting compounds are capable of being utilized in the construction of different types of particle accelerators.

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Thermally Conductive, Electrically Non-Conductive Silicone Meets NASA Low Outgassing Specifications

Master Bond MasterSil 323AO-LO is a two component silicone elastomer with a self-priming feature, designed for bonding, sealing and gap filling applications. This electrically insulating and thermally conductive compound meets NASA low outgassing specifications and can be used in the aerospace, electronic, opto-electronic and specialty OEM industries.

This system has a thermal conductivity of 1.15-1.30 W/(m•K). It is highly flexible with a low tensile modulus of 500-700 psi, an elongation of 50-60%, and a hardness of 70-75 Shore A. This combination of properties enables it to withstand aggressive thermal cycling and mechanical shock. MasterSil 323AO-LO has a relatively high strength profile for a silicone with a tensile lap shear strength of 250-350 psi at room temperature. It bonds well to a wide variety of substrates, including metals, composites, glass, ceramics, plastics, and other silicones without imparting residual stress when heat cured. Serviceability is from -65°F to +400°F [-54°C to +204°C].

MasterSil 323AO-LO features a paste-like consistency, which allows it to also be used as a gap filling material where minimum flow after application is desired. This formulation offers a variety of cure schedule options, with the optimum being overnight at room temperature followed by 3-5 hours at 125-175°F. It does not require exposure to air for complete cross-linking. MasterSil 323AO-LO has an easy to use 1:1 mix ratio and is available for purchase in standard containers or gun applicator kits making it convenient for manual or automated dispensing.

Adhesives for Industrial Mixers

Adhesives for Industrial MixersCustomized Master Bond structural adhesive formulations are employed in the assembly of multiple types of small, medium, and large sized industrial mixers. These mixers are utilized in both batch and continuous mixing operations.

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Ultra-Low Viscosity, Biocompatible Epoxy Offers Optical Clarity

Master Bond EP4CL-80Med is a one part, optically clear epoxy developed for use in medical device assembly applications. It withstands repeated sterilization cycles and passes ISO 10993-5 testing for non-cytotoxicity. This product cures at moderate temperatures of around 80-85°C within 60 to 90 minutes and faster at slightly higher temperatures. As a one part, non-premixed and frozen system, it contains no solvents, and has an “unlimited” working life at room temperature. Suitable for bonding, sealing, impregnating, and coating, it provides a high glass transition temperature of 155-160°C and has an extremely low viscosity of 50-150 cps at 25°C. This allows it to be applied by brushing, spraying, and spin coating.

EP4CL-80Med provides notable strength properties including a compressive strength of 12,000-14,000 psi and a high tensile modulus of 450,000-500,000 psi at room temperature. It is serviceable over the temperature range of -62°C to +232°C. This compound is an excellent electrical insulator with a volume resistivity of more than 1014 ohm-cm at room temperature and has a refractive index of 1.52 at 25°C. EP4CL-80Med has good resistance to many sterilization methods, including autoclaving, dry heat, radiation, and chemical sterilants. Furthermore, it resists vaporized hydrogen peroxide, a sterilization technology from STERIS®. It bonds well to a variety of substrates such as metals, composites, ceramics, and many plastics. Packaging is available in jars and cans, as well as syringes.

Adhesives & Encapsulants for Intrusion Sensors and Threat Protection

Epoxy compounds for intrusion sensor applicationsApplication specific Master Bond adhesives, sealants, coatings, and potting compounds are constantly being formulated to meet the demanding needs of intrusive sensors.

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Epoxies for Electrical Transmission and Distribution Components

Specialty epoxy formulations for transformer assemblyElectrically insulative, solvent free Master Bond epoxy compounds offer durable, reliable, long-lasting high-performance bonding, sealing, coating, potting, encapsulation, casting, and impregnating capabilities for major c

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Forestry Equipment and Machines

Adhesive, Sealant and Coating Systems for Forestry Equipment and MachinesMaster Bond offers custom, structural adhesive systems which can be used in mobile/stationary forestry equipment.

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