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UV Curable Systems

UV Curable Systems
For Your Most Demanding Applications

Call Today! +1 201-343-8983

Master Bond UV Curable Adhesives, Sealants, Coatings
and Potting & Encapsulation Compounds

 

applying uv curable adhesive to an optical assemblyGet the competitive advantage you need. Master Bond UV curable bonding, sealing, coating and potting & encapsulation compounds are single component and require no weighing or mixing prior to use. They are designed to speed productivity, eliminate waste, save energy, increase efficiency and improve reliability. Environmentally safe, they emit no volatiles or vapors during cure. They remain stable even after prolonged storage at room temperatures until exposed to a UV light source.This eliminates pot life problems. Remarkably fast curing with standard UV cure equipment, these systems will greatly enhance the speed of your operations. In most applications, cure speeds within a couple of seconds is common. This removes transient thermal exposures when adhering heat-sensitive substrates.

Brushing a UV curable coating on a circuit boardOur UV product line consists of epoxies, polyurethanes, polyesters and acrylics. We offer a wide variety of products. Grades vary in viscosity, cure speed, hardness, strength, chemical resistance, thermal stability, electrical insulation, optical properties, etc. Special formulations have outstanding abrasion resistance, enhanced temperature resistance, USP Class VI approval, withstand exposure to sterilants and are non-yellowing. Our compounds are presently employed in the medical, electronics, appliance, optical, photonic, military, automotive and many other industries. Applications range from bonding lenses, voice coils, magnets, syringes, and catheters to alternators, LED’s, headlamps, sensors, wire tacking and connectors. To learn more, contact us today.

Some of Our Most Popular UV Curable Products...

UV15

Low viscosity, rigid UV curable system with superb thermal stability. Also capable of spin coating.

UV18S

UV curable system with superior resistance to chemicals, particularly solvents.

UV15X-6MED-2

UV curing system with high flexibility that is biocompatible per USP Class VI testing.

UV15-7DC

Dual cure UV system with a secondary heat cure mechanism (250°F) for “shadowed out areas” (those not available to the UV light source).

UV15-7TK1A

Specialty UV curable translucent paste that is ideal for sealing and bonding.

Download Our UV Curable Product Selector Guide

We Solve Problems

Brushing a UV curable coating on a circuit board

Master Bond's technical team has over 30 years of experience and understands the unique needs of each and every application. We provide personal “one-on-one” assistance and can recommend a compound tailor-made to meet your requirements. Put our expertise to work for you. Contact us today.

Important UV System Performance Requirements

Master Bond UV curable systems are designed to meet specific performance requirements.  Among the most important are:
•  Abrasion resistance
•  Chemically resistance
•  Cryogenically serviceable
•  Easily polished
•  Easily removed by water
•  Easily repairable
•  Electrically insulative
•  Excellent adhesion
•  Dimensionally stability
•  Impact resistance
•  Optical transmission
•  High temperature resistance
•  Index of refraction
•  Low coefficient of expansion
•  Low outgassing
•  Low shrinkage
•  Low stress
•  Shock resistance
•  Non-yellowing
•  Resistance to water
•  Reworkable
•  Screen printable
•  Spectral transmittance
•  Spin coatable
•  Peel strength
•  Durability
•  Thermal cycling
•  Shock resistance
•  Thermal conductivity
•  Vibration resistance

High Reliability & Performance

Master Bond's UV curable products are designed to offer superior quality and long term durability. They have earned a well deserved reputation for their performance upon exposure to hostile environmental conditions. Select from a wide range of systems conveniently packaged for ease of use. These compounds are available in different viscosities, cure times, chemical resistances, electrical properties, colors, etc. to best meet specific requirements. They are presently employed in applications ranging from design and production to repair, maintenance and field service.

Applying a UV curable epoxy with a syringe

Typical Applications for
Master Bond UV Curable Systems

Optical/LCD/LCP
laser beam and fiber optic cable
•  Bonding glass and plastic fibers to fiber optic connectors and ferrules
•  Optical Replication
•  Coating, potting, or bonding optically clear and/or optically sensitive components and indicators
•  Mounting fiber optics
•  Fiber optics splicing
•  Fiber optic and lens bundling and terminating
•  Lens and prism bonding
•  Encapsulation of detectors
•  Fillet bond where good optical transmission in UV, visible, or infrared range is required
•  Mounting, fixturing, laminating, tacking, bonding, and sealing of borescopes (remote video scopes) and doublets (stacked lenses)
•  YAG Lasers (Yttrium aluminum garnet-synthetic crystalline material. Used in manufacturing, and to mark/cut metals)
•  LCD Laminations
•  Polarizer Laminations
•  LCD Sealant
Medical
Meets USP Class VI standard for disposable devices. Can resist appropriate sterilization for disposables.
Medical device being sealed with UV curable epoxy
•  Needle assembly and bonding (heat exchanger assembly, metal bonding, transducer assembly, potting, bonding connectors)
•  Respiratory devices
•  Breathing mask assembly
•  Tracheotomy tube assembly
•  Resuscitator apparatus
•  Bags for storing liquid contents (drips, IV, saline, waste, etc.)
•  Can be used to fabricate "Form in place" gaskets
•  Catheter bonding, sealing, and assembly
    –  Guide wire assembly
    –  Bore tube sealing
    –  Balloon bonding
    –  Sensor attachment
    –  Tube joining
    –  Catheter hubs
•  Bonding of plastics including PVC & SEBS (styrene-ethylene/butylene-styrene)
Electronic
Syringe applying UV curable epoxy to surface mount chip
•  Encapsulation and coating for environmental protection [shadowed out areas can be cured with heat (double cure)]
•  Glob top
•  Strain relief or chip encapsulation
•  Precision application to specific electronic assembly areas
•  Thin coating, wicking, and underfill
•  Plastic bonding, potting, and sealing
•  Wire tacking and coating
•  Capacitor bonding
•  Chip bonding
•  Tamper-proofing components
•  Prevent coils from unwinding
•  Sealing and potting electrical components
•  HGA (head gimbal assembly) and tamper-proofing
Bonding/Lamination (non-optical)
Applying a UV curable epoxy with a syringe.
•  Polishing
•  Protective coating for abrasion resistance, and water or chemical resistance
•  Crystal assembly
•  Glass laminations/sealing/potting/bonding
•  Bonding metal, steel, and aluminum to glass
•  High peel/cleavage strength for glass and metal bonding
•  Bonding transparent plastics such as acrylics and polycarbonate to various metals
•  Flexible plastic assemblies
•  Flexible and rigid bonding of clear plastics
•  Rapid bonding and sealing of plastics to stainless steel, polycarbonate, and PVC
•  Mirror assembly
•  Bonding glass to thermoset plastics, polycarbonates, acrylics, phenolic, and filled plastics
•  Spin coating UV curables for glass and other substances
•  Glass cationic epoxy and encapsulant
•  Gap filling of non-flat, irregular and handmade glass
•  Bond plastic to ABS, CAP, MBS, PBT, PET, PP, PS, PVC, SAN, Valox, acrylic, brass, ceramic, glass PETG, nylon polyimide, polarized and polyester film, polycarbonate, polystyrene, polyurethane, styrene mylar
•  Wire harness assembly
•  Plastic potting, laminating, and sealing
•  Sealing PVC, PET, A-PET, R-PET clamshell packages
•  Bonding rigid fittings to flexible tubing
Specialty Products
electron microscope picture of titanium dioxide nanofiber spiral
•  MEMS Device-internal casting and bonding
•  Nano-silica filled system with superior physical properties especially dimensional stability and low shrinkage

 

GET THE MASTER BOND ADVANTAGE
  • Deal direct with the manufacturer — no middlemen or distributors
  • We solve problems — the technical expertise and experience you need
  • Widest selection of formulations — over 3,000 grades available
  • Custom formulations — if you have special requirements Master Bond will custom formulate a system to meet your needs
  • Highest quality products — consistent reproducible high performance systems
  • Latest technological developments — cutting edge technology
  • Packaging solutions — for easy, efficient application
  • Select from an extensive range of sizes to accommodate your needs
  • Prompt service — speedy processing of orders
computer keyboard
nut and bolt
medical corvette
back of circuit board
small gears

Master Bond — Problem Solved

 

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Call Us Today at +1 201-343-8983

 

Electron microscope photo of nanofiber spiral by Kunal Mukherjee. Used under Creative Commons license.
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